Ultra-micro pulverizers can be used to grind a wide range of chemical substances, particularly suitable for the following types:
1. **Resins**: Includes various natural and synthetic resins used for manufacturing fine chemicals and composite materials.
2. **Pigments**: Such as organic and inorganic pigments, used to improve pigment dispersion and coloring effects.
3. **Coatings**: Includes raw materials for powder coatings and water-based coatings, enhancing the quality and coverage of the coatings.
4. **Plastics**: Used for grinding plastic granules to better suit further processing and compounding.
5. **Cosmetic Ingredients**: Such as talcum powder and alum, used in the preparation of various powdered cosmetics.
6. **Pharmaceutical Intermediates**: Grinding various pharmaceutical intermediates to improve the efficiency and quality of drug preparation.
7. **Pesticides**: Grinding solid pesticides to increase their effectiveness and uniform distribution in agricultural applications.
Grinding these chemical substances enhances the reactivity and uniformity of the raw materials, playing a critical role in the manufacturing process of various chemical products. The use of ultra-micro pulverizers not only improves product quality but also effectively reduces production costs and enhances production efficiency.
The ultrafine pulverizer main machine adopts the mechanical principle of vertical shaft shearing pulverization. It consists of a feeding system, a pulverization system, and a classification system, with material pulverization and classification completed in the same chamber.
The feeding system includes a reducer (frequency-controlled), a feeding auger, and a gravity impurity remover. The reducer and the feeding auger are directly connected, with the auger speed controlled by a frequency converter to regulate the material supply. The gravity impurity remover removes large particle impurities and heavy metals from the material.
The pulverization system consists of a main shaft assembly, pulverization disc, hammer, toothed ring, and flow guide ring. The pulverization disc rotates at high speed, and materials enter the chamber, where centrifugal force drives them into the pulverization zone between the hammer and toothed ring for impact and shearing pulverization. This pulverizer uses a patented multi-tooth hammer, which increases the number of impacts and shears on the material by 2-3 times per rotation compared to a single-tooth hammer, significantly improving the fineness and yield of pulverization by more than 30% compared to similar models.
The classification system consists of a classification assembly and a frequency-controlled classification impeller. After pulverization, the material is carried by a negative pressure airflow to the high-speed rotating classification impeller for coarse and fine grading. The particle size is controlled by the speed of the classification impeller. Inside the machine chamber, a flow guide cover is installed near the classification impeller.
Coarse materials classified by the impeller fall back through the flow guide cover onto the pulverization disc for re-pulverization. Once the desired fineness is achieved, the material enters the outer side of the flow guide cover under negative pressure and is classified by the impeller, avoiding the interference of airflows and preventing repeated pulverization.
This ensures a one-time pulverization and classification, greatly increasing production capacity and reducing energy consumption.
Designed to meet the strict demands of the battery manufacturing industry, our Super Micro Crusher for Battery Materials is a cutting - edge solution that redefines material processing efficiency and fineness.
Equipped with advanced high - speed rotating blades and a precision - engineered grinding chamber, this machine can reduce battery materials into ultra - fine particles with an average particle size reaching as low as [X] microns. Whether it's cathode materials like lithium - cobalt - oxide or anode materials such as graphite, it ensures uniform and consistent particle distribution, which is crucial for enhancing battery performance and energy density.
Constructed from high - quality, wear - resistant alloy materials, the crusher's body and key components can withstand the harsh operating conditions of continuous high - intensity crushing. The reinforced grinding chamber not only extends the service life of the equipment but also reduces maintenance costs, providing you with long - term reliability.
Featuring an optimized power system, our super micro crusher consumes less energy while maintaining high - output performance. This not only helps you cut down on electricity bills but also aligns with the global trend of sustainable manufacturing.
The integrated control panel allows for precise adjustment of various parameters, including speed, feed rate, and grinding time. Even operators with limited experience can quickly master the operation process, ensuring smooth production.
As a Made - in - China product, we adhere to international quality standards. Every unit undergoes strict quality inspections before leaving the factory, from raw material procurement to the final assembly, guaranteeing that you receive a reliable and high - performing product.
Choose our Battery Material Super Micro Crusher and gain a competitive edge in the battery production market.
| No. |
Item |
RXT40 |
| 1 |
Motor Power(kW) |
11 |
| 2 |
Air pipe diameter(mm) |
Before cyclone |
133 |
| After cyclone |
159 |
| 3 |
Cyclone |
X55-Φ350 |
| 4 |
Air locker |
GFZY-5 |
| 5 |
Pulse dust collector |
RXTMC16 |
| 6 |
Centrifugal fan |
4kW |
| 7 |
L*W*H |
1850*1660*2670 |
The material that has undergone initial cleaning and magnetic separation enters the crushing chamber through the spiral feeder for crushing. Due to the high-speed rotation of the grinding disk, the material is crushed by the impact of the hammer blade mounted on the grinding disk under the action of centrifugal force, and then spun at a very high speed onto the surrounding gear ring. Due to the small gap between the hammer blade and the gear ring, it is further crushed here. The crushed material is carried between the inner wall and the splitter cover by the airflow entering from under the crushing disc, and then enters the classification chamber. It is classified by the combined action of wind, gravity, and centrifugal force of the classification wheel. The separated coarse material returns to the crushing chamber from the inner cavity of the splitter cover and is re crushed. The fine material (finished product) is sucked into the classification impeller, enters the discharge chamber, and enters the air mesh system from the discharge port.
1. How can I know your quality?
Our company is famuous in our industry. We have more than 10 years history. The best way to know the quality is comparison. You can come to our factory for on-the-spot investigation. You are welcome.
2. Can you supply sample test?
Of course our company can supply sample test before buying. And record the testing result and send to you by pictures or video.
3. What is your delivery time if I place order?
Usually 30~60 days. It depends on the machine itself, our actual order status.
4. Can you supply installation and commissioning service abroad when we received our equipment?
Yes, our company can send our engineers to your local workshop to guide installation and commissioning and training your operators.
5. How to operate and maintain the machine?
We will give you operation manual, drawing, circuit diagram spare parts list, etc after shipping.
6. What should I do if we can not solve the problems some times?
You just need to send email or make a call to us. We will reply within 12 hours and analyse the problems with you. Find the reason and find the way.
If we can not solve by communication after trying several ways, we can send our engineer to your place if you need.
7. What is your warranty period?
We supply one year warranty and life time after sales service for our euqipment.
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